Hard Gelatin vs Soft Gelatin: Which Works Best with Capsule Filling Machines?

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A hard gelatin capsule, as its name implies, is used to house medications in the forms of powders, granules, or tiny pellets. On the other hand, its counterpart, the softgel capsule is usually for formulations in liquid form. 

In this guide, you will learn the following:

– Definitions and their purposes

– Their differences

– How capsule filling machines work with these capsule types

Are You Looking For A Fully Automatic Capsule Filling Machine?

What is Hard Gelatin?

The first type in this discussion is the hard gelatin capsule. There are several uses for these capsules, from vitamins to herbal products, but they usually encapsulate substances in their powder and granular forms. 

Pharmaceutical companies and manufacturers of supplements are known to use hard gelatin capsules. Gelatin is the material, a protein from collagen in animals.

Composition

Since hard gelatin capsules are used to house compounds usually in powder or granules, they need to be made of the appropriate materials. Primarily, these are:

  • Gelatin: Their primary component, gelatin comes from bovine or cattle, and pigs or porcine. Gelatin is used since it dissolves more efficiently in water even at higher temperatures, producing a gel when cooled down. This material, which comprises about 40 percent of hard gelatin capsules, are also resistant against harsh environmental conditions.
  • Additives: Aside from gelatin, this type of capsule also contains colorants, plasticizers, and preservatives, collectively referred to as additives. 

What Is Hard Gelatin Used For?

The applications of hard gelatin capsules include:

  • Dietary supplements: Also pertained to as the nutraceuticals, these are vitamin and mineral products, amino acid formulations, and herbal extracts that hard gelatin capsules are used for. Their composition has the power to hide unfavorable tastes or smell so they can still provide the benefits for their consumers. This type of capsule is also ideal for mixing two various formulations, such as granules with powder form.
  • Prescribed and over-the-counter medicines: Their most common use, this is to provide the perfect dosage, ensuring consumers get the right amount of active ingredients from the medications. Hard gelatin capsules are also preferred for this purpose to protect the substances from instances that degrade their efficacy. They also dissolve faster in the stomach, paving the way for the quicker release of the active ingredients.
  • Clinical research: Experts also choose to use hard gelatin capsules for those under clinical research or trials, or products not presented in their full actual dosage yet.

Why Use Hard Gelatin Capsules?

This type is much preferred not only to guarantee that the product will be at its most effective, but also to mask unwanted odors and tastes, be easy to swallow – such as when consumed by younger people – and ensure they are not affected by disruptive environmental changes.

What is Soft Gelatin?

Meanwhile, soft gelatin capsules are fluffier, since they contain the substance in their liquid form. Thus, they can dissolve faster than hard gelatin capsules, dissolving quicker in the stomach with the gastric juices. They are also easier and more comfortable to swallow.

Composition

In terms of their composition, they mostly share the same with their hard gelatin counterpart, except that there’s the presence of water.

  • Gelatin: At around 25 percent of the capsule’s weight, a softgel capsule’s gelatin provides it the structure and integrity, while making sure they can still dissolve quickly inside the stomach. 
  • Plasticizer: This improves the capsule shell’s flexibility and softness properties. They further contain sorbitol or glycerin, all to reduce the gelatin film’s stiffness for the actual purpose of such capsules and so they are easier to swallow.
  • Water: Covering at least 20 percent of the soft gelatin capsule, water is necessary to influence its mechanical strength, shelf life and longevity, and glass transition temperature.

What Is Soft Gelatin Used For?

Soft gelatin is used for the following scenarios:

  • Pharmaceutical applications: Manufacturers prefer having it in soft gelatin capsule form to store oils, omega-3 fatty acids, and the like, as it is odd to store oil substances inside a hard shell. The softgel seal protects against moisture, oxidation, and light, enhancing their shelf life. 
  • Nutraceuticals: Soft gel capsules can mask unpleasant tastes as well, but here, they can better up absorption.
  • Cosmetics: What’s great about soft gel capsules is that they are not just for oral use, but also for cosmetic applications, such as ensuring oils are at their best until they are applied to the skin, for instance.

Why Use Soft Gelatin Capsules?

The biggest reason why pharmaceuticals prefer producing their products using soft gelatin is to introduce easy-to-swallow formulations, aside from protecting against the unwanted elements of the environment.

What Is the Difference Between Hard and Soft Gelatin Capsules?

Composition and Material

Gelatin, plasticizers, and colorants are the main components of hard gelatin capsules, which form two separate parts, the body and the cap. In contrast, their soft gelatin counterparts have shells that are more elastic, containing the same components as hard gelatins, but without colorants and with the addition of water.

Production Process

For the hard gelatin capsules, after their gelatin solutions are made ready, it undergoes molding, drying, trimming, and joining. Meanwhile, your soft gel capsules typically use a specialized rotary die process for simultaneous formation, filling, and sealing, ensuring their integrity.

Physical Characteristics

Hard gelatin capsules consist of two separate cylinder shells known as the cap and body connected to each other, with each shell being rigid. On the other hand, soft gelatin capsules are made of a single flexible and hermetically sealed shell of gelatin that houses the substances they’re intended to.

Usage and Applications

The usage and applications of hard gelatin capsules are almost the same as those of soft gelatin capsules, except that the former adds clinical research products as part of its applications, while the latter is best for cosmetic products.

Filling Content

For hard gelatin capsules, the two main components, the body and cap, are separated first, then filled with the substance formulation, prior to closing the shell. The process for soft gelatin capsules are more complex, requiring more specialized machines.

Cost and Efficiency

Both are effective, but hard gelatin capsules cost less because of the more complex production process of their soft gelatin counterpart.

Dissolution Rate and Bioavailability

Hard gelatin capsules have slower dissolution rates and lower bioavailability compared to soft gelatin capsules primarily because of their unique compositions and structures.

Here is a summary of those points:

Points of ComparisonHard Gel CapsuleSoft Gel Capsule
Composition and materialGelatin and additives as its main componentsPrimary components are gelatin, plasticizer, and water
Production processPreparation, molding, drying, trimming, and joiningWith a specialized rotary die process, processes are simultaneous formation, filling, and sealing
Physical characteristicsRigid cap and bodyFlexible shell
Usage and applicationsDietary supplements, pharmaceuticals, and clinical research, among othersDietary supplements, pharmaceuticals, and cosmetic applications, among others
Filling contentFirst, separate the body and cap. Second, place in the substance. Lastly, close the shell. Content filling process is more complex, requiring specialized machines.
Cost and efficiencyHard gelatin capsules cost less than their soft gelatin counterpart
Dissolution rate and bioavailabilityHard gelatins have slower dissolution rates and lower bioavailability compared to soft gelatins.

What Are the Disadvantages of Hard Gelatin?

While hard gelatin capsules are notable for its ability to deal with stability problems, being faster to produce, and enhance product identity with various color and shape choices, among others good things, they are more difficult to digest, may cause gastric irritation because of their nature, and incompatible with certain substances, such as highly soluble salts.  

Capsule Filling Machines and Their Compatibility with Hard and Soft Gelatin Capsules

However, you can address those cons and ensure you produce the best capsules by investing in the right capsule filling equipment. Not every machine of this kind is created equal, their features must match the capsules you are looking to produce. For manufacturers of hard gelatin capsules, consider the capsule filling machines from Canaan. Designed and crafted using advanced technology, Canaan’s machines ensure the highest levels of cleanliness, precision, and reliability. 

Automatic capsule-filling machine from Canaan
Automatic capsule-filling machine from Canaan
Automatic capsule-filling machine from Canaan

Conclusion: Choosing the Right Capsule Type

Hard gelatin vs. soft gelatin? It will ultimately depend on how you want to offer the capsules to your consumers. Do you want them to save on the costs? Then, choose hard gelatin capsules. If you want to offer easy-to-swallow capsules, those made with soft gelatin are suitable for this purpose. For producing the most efficient hard gelatin capsules, the top-notch capsule filling machines from Canaan are recommended. View the catalog now or contact them to find out what they have in store for you.

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