Types of Capsules: Find the Perfect Match for Your Capsule Filling Machine

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Capsules are a popular choice for delivering nutrients and medications due to their convenience, portability, and ease of swallowing. In this article, we will explore three main types of capsules: hard gelatin, soft gelatin, and plant-based alternatives. Each type offers specific advantages and caters to different industry requirements and consumer preferences. Join us as we delve into these capsule forms’ unique benefits and uses.

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What is Hard Gelatin?

Hard gelatin capsules are two-piece gelatin capsules. They have a cap and a body that fit together and are used to hold powders or pellets. These capsules come in different sizes, dissolve quickly, and are widely used for medicines.

Composition of Hard Gelatin Capsule

Hard gelatin capsules are made primarily from these ingredients:

  • Gelatin (85-90%): This protein is from animal collagen. It makes the capsules strong and flexible, and they need to dissolve properly after being swallowed.
  • Water (10-15%): Water helps keep the capsule’s shape and prevents it from breaking easily.
  • Optional Additives: Colorants, titanium dioxide (for opacity), and preservatives.

Hard gelatin capsule examples include ibuprofen, which offers quick pain relief when encapsulated in this form. Antibiotics like amoxicillin and dicloxacillin are also available as hard gelatin capsules. Additionally, omeprazole, used for treating heartburn, and fluoxetine, an antidepressant, are other key examples. These capsules are tasteless, odorless, and gluten-free, ensuring they are easy to take and suitable for those with gluten sensitivities, while their design guarantees safe and effective medication delivery.

What is the Smallest Size of Hard Gelatin Capsules?

Capsule sizes range from #000 (the largest) to #5 (the smallest). The smallest capsule size, #5, is ideal for low-dose formulations and is often used for children or animal medications. 

Are Gelatin Capsules Safe?

Gelatin capsules are recognized as safe and reliable across various industries. They adhere to stringent global pharmacopeia standards such as USP, EP, and JP, ensuring their quality and safety. Gelatin is:

  • Easily Digestible: It breaks down naturally in the body.
  • Non-Allergenic: Suitable for most consumers.
  • GMO-Free: Meets clean-label requirements.

However, as they are derived from animal sources, gelatin capsules are unsuitable for vegetarians or vegans, making plant-based alternatives like HPMC capsules better for these audiences.

What is Soft Gelatin Capsules?

Soft gelatin capsules, or soft gels, are designed to encapsulate liquids, oils, or semi-solid substances. They are made in one piece and hermetically sealed to protect and contain oil—or liquid-based formulas. This seamless design ensures no leaks, making them ideal for oil-based supplements like fish oil, vitamin E, and other essential oils.

What’s the difference between the Hard and Soft Gelatin?

Composition of Soft Gelatin Capsules

Softgels are similar in makeup to hard gelatin capsules but are modified to handle liquid contents better. Their composition includes:

  • Glycerol or Sorbitol: These are plasticizers added to the gelatin. They help the capsules stay flexible and durable, preventing them from becoming brittle.
  • Preservatives: Added to extend the product’s shelf life, ensuring that the capsules maintain their integrity and effectiveness over time.

What Are Soft Gelatin Capsules Used to Encapsulate?

Soft gelatin capsules, commonly referred to as soft gels, are specifically designed to encapsulate and protect a range of substances that benefit from airtight and light-resistant packaging. These include:

  • Oil-Based Products:

Examples include fish oil, vitamin D, and evening primrose oil, which are preserved effectively within softgels to prevent oxidation and maintain potency.

  • Liquid Medications: 

Softgels enhance the bioavailability of liquid medications, facilitating more efficient absorption and easier swallowing for patients.

  • Semi-Solid Preparations

These might consist of specialized therapeutic formulations that require the protective barrier of a softgel to maintain the integrity and dosage accuracy of the medication.

What is HPMC Capsule?

HPMC (Hydroxypropyl Methylcellulose) capsules are plant-based capsules derived from cellulose. They are suitable for vegetarians, vegans, and those with dietary restrictions.

Benefits of HPMC Capsules:

  • Vegetarian-Friendly: Suitable for plant-based, vegan, and religious dietary needs.
  • Low Moisture Content: Ideal for moisture-sensitive ingredients, keeping them stable and dry.
  • Thermal Stability: Withstands high temperatures and humidity without losing shape.
  • Certifications: Often Kosher and Halal-certified, meeting diverse market requirements.
  • Hypoallergenic and Gluten-Free: Safe for those with allergies or gluten sensitivities.

What is a Pullulan Capsule?

Pullulan capsules are crafted from pullulan, a polysaccharide polymer naturally fermented from tapioca. These completely plant-based capsules make them ideal for organic and vegan products.

Benefits of Pullulan capsules: 

  • Oxygen Barrier: They offer excellent protection against oxygen, making them suitable for encapsulating oxygen-sensitive ingredients that require preservation from oxidative degradation.
  • Eco-Friendliness: Made from renewable resources, pullulan capsules are biodegradable and represent a sustainable option in the capsule market.
  • Organic Certification: These capsules are often certified for organic use, essential for manufacturers aiming to meet the standards of premium organic product markets.

What are Enteric-Coated Capsules?

Enteric coated capsules are designed to pass through the stomach and dissolve in the intestine. This protects ingredients sensitive to stomach acid or reduces irritation for consumers.

Benefits of Enteric-Coated Capsules

  • Targeted Delivery: Enteric-coated capsules ensure ingredients reach the intestines, protecting them from stomach acid and improving absorption.
  • Gentle on the Stomach: It prevents irritation by avoiding direct contact with the stomach lining, making it ideal for medications like aspirin.
  • Flexible Use: Enteric coating can be applied to various types of capsules, including traditional gelatin and plant-based HPMC, catering to a wide range of formulations and dietary needs.
Capsule TypeFeaturesCommon UsesAdvantagesLimitations
Hard GelatinTwo-piece capsule for powders or pellets.Medicines like ibuprofen, antibiotics.Cost-effective, quick dissolving.Not suitable for vegetarians/vegans.
Soft GelatinOne-piece capsule for liquids or oils.Fish oil, vitamin D, liquid medications.Airtight, easy to swallow.Higher cost than hard capsules.
HPMCPlant-based, two-piece capsule.Vegan supplements, moisture-sensitive meds.Vegetarian-friendly, heat stable.Higher production cost.
PullulanPlant-based, made from tapioca.Organic and oxygen-sensitive products.Excellent oxygen barrier, eco-friendly.Limited availability.
Enteric-CoatedCoated to dissolve in the intestines.Acid-sensitive drugs like aspirin.Protects stomach, improves absorption.Coating process adds complexity.

Comparing Capsule Types for Diverse Needs

  • Hard Gelatin vs. Soft Gelatin Capsules

Hard gelatin capsules are excellent for dry or powdered ingredients, offering cost-effectiveness and versatility. In contrast, soft gelatin capsules are preferable for encapsulating liquids and oils, providing an airtight environment that preserves the active ingredients.

  • HPMC Capsules vs. Pullulan Capsules

Both HPMC and Pullulan capsules are vegetarian-friendly, but Pullulan stands out for its superior moisture protection, making it ideal for sensitive and hygroscopic ingredients.

Capsule Size and Color

Capsules come in a range of sizes, each suited to specific dosage needs. The choice of color can enhance brand recognition, differentiate product lines, and make products more consumer-friendly. Here’s a breakdown:

Capsule SizeVolume (ml)Length (mm)Common ApplicationsColor Options
#000(Largest)1.3726.1High-dose supplementsWide range of solid or transparent colors
#000.9023.4Standard medications and supplementsCustomizable shades for branding
#00.6821.6Moderate-dose supplementsClear or tinted
#5(Smallest)0.1311.1Pediatric or veterinary applicationsNeutral or subtle colors

How to Choose the Right Capsule for Your Capsule Filling Machine

Choosing the correct capsule type is crucial for efficient production. Consider the following:

  1. Capsule Size: Ensure the size aligns with your machine’s capabilities.
  2. Material Compatibility: Match the capsule type (gelatin, HPMC, pullulan) with your product’s properties.
  3. Market Demands: Address dietary preferences, such as vegan or organic options.
  4. Production Scale: Choose manual, semi-automatic, or fully automatic capsule filling machines based on your production needs.

Conclusion: Elevate Your Manufacturing Process with the Right Capsules

Automatic capsule-filling machine from Canaan
Automatic capsule-filling machine from Canaan
Automatic capsule-filling machine from Canaan

Choosing the right capsule type is key to delivering safe, effective, and consumer-friendly products. At Canaan, we provide top-tier capsule solutions and advanced capsule filling machines to help you optimize production and meet market demands.

Ready to elevate your manufacturing process? Explore our range of capsules and cutting-edge machinery today. Contact Canaan now to find the perfect fit for your business!

Reference:

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