What are the structural characteristics and working principles of High-speed Tablet Presses?

High-speed Tablet Press is an efficient and multifunctional equipment, which is mainly used to press various granular raw materials into round tablets or special-shaped tablets. It is widely used in pharmaceutical, chemical, food and other industries. Its structural characteristics and working principle determine its important role in mass production.

The structural characteristics of the High-speed Tablet Press are mainly reflected in its double-pressing design. The equipment has two sets of feeding devices and two sets of pressing wheels. 33 pairs of punches can be installed on the turntable. 66 tablets can be pressed for each rotation, which greatly improves production efficiency. When pressing tablets, the speed of the turntable, the filling depth of the material and the thickness of the tablet can be adjusted according to actual needs to ensure the diversity and flexibility of the product. In addition, the equipment is also equipped with a mechanical buffer device, which can effectively avoid damage to the machine parts caused by overload and extend the service life of the equipment.

In terms of working principle, the equipment mainly relies on the rotation of the machine tool spindle and the hole design on the pressure plate. When the pressure plate on the machine tool spindle rotates, it will push the punch needle to move along the upper and lower slide rails in the vertical position. During the rising and falling process, the holes on the pressure plate will cooperate with the rollers and prestressed tensioning wheels on the machine tool spindle to apply pressure to the punch needle to form the powdered raw material. The entire tableting process includes multiple links such as feeding, dosing, prestressed tensioning, and main pressing and forming. Each link is closely connected to ensure the high quality and stability of the product.

It is worth mentioning that the dust generated by the High-speed Tablet Press during the tableting process will be collected and processed through the powder suction box inside the machine to avoid dust adhesion and clogging, and also realize the recycling and reuse of raw materials. This design not only improves the cleanliness of the equipment, but also reduces production costs.

In actual operation, the use and maintenance of the equipment are also crucial. Operators need to regularly check the various moving parts of the equipment, such as worm gears, worms, bearings, etc., to ensure that they are flexible in rotation and in good wear condition. At the same time, the maintenance and replacement of the die is also the key to ensuring the normal operation of the equipment and product quality.

In summary, the High-speed Tablet Press plays an important role in the mass production of various round and special-shaped tablets with its special double-pressing structure and efficient working principle. Its adjustable tableting parameters, efficient dust handling and convenient maintenance operations make this equipment a vital tool for the pharmaceutical, chemical, food and other industries.